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Veli Vasara
Finland
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Since this game is being discontinued, I thought why not make the expansions the DIY way.

The plan is this:

1. Buy https://www.amazon.com/NT-Aluminum-Die-Cast-Heavy-Duty-C-300...

2. Cut 53mm, 63mm and 82mm discs out of 2mm mechanical pulp board (also known as mechanical woodpulp board or "puupahvi" in Finnish)

3. Trim disc sides and top with scissors if needed. Fiskars is the best brand for scissors.

4. Print disc graphics on whole sheet label paper so that the print overflows the disc area.

5. Cut prints from label paper.

6. Attach prints on both sides of the cardboard discs.

7. Trim prints with scissors.

Photos later in the thread.

EDIT: More detailed instructions and better header.
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Major Havok
United States
Niles
Michigan
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Re: DIYskwars
Very eager to see some photos!
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Heiko Günther
Germany
Saarbrücken
Saarland
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Re: DIYskwars
While I don't have tepmlates ready, I would recommend printing armies first, glueing them to cardboard and in the last step cut out disks. While it's a bit more precision work to align fronts and backs, you save a lot of cutting work. And the cutter looks like it could handle it. Also interested in photos.
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Major Havok
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Niles
Michigan
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Re: DIYskwars
Are there any online outfits that offer image prints on 2mm cardboard?
 
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Veli Vasara
Finland
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Re: DIYskwars
Without any better templates to try I just printed copies of a photo I took of a random disc to a whole sheet label paper. I edited the photo so that the red area would extend over edges of the disc.

Since the label paper has its own adhesive I simply attached it to the disc and trimmed the excess off with scissors. Then I did the same for the other side of the disc.

The colors are off and text is not as sharp as on the original, but the end result is definitely a playable disc.

It is not possible to cut the discs when the label is attached on the disc, because the circle cutter will punch a hole in the middle and tear the label off from the edges. The process above works better and allows for trimming the cardboard discs with scissors so that the disc is flat. The hole in the center is also covered by the label.

Here are some pics of the discs:

Raw cardboard disc and pieces of the whole sheet label paper waiting to be cut (notice the hole in the center of the disc and some tearing around the edges)


Closeup on two discs, original on left side


All discs stacked


All discs side by side
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Adolph Pernal
United States
Orlando
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Re: DIYskwars
Those look amazing! Did youuse a special type of cardboard? That looks like thin mdm! Where can I find cardboard like that?

Also, any luck with a higher quality template?

Thanks!
 
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Veli Vasara
Finland
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Re: DIYskwars
The cardboard I used was apparently not cardboard, but according to Google Translate "mechanical pulp board". It was sold in a crafts store.

I spent some time making vector templates for the disorder discs, but it will take a long time before anything is ready that way. Let's see how that will turn out.
 
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